First, we meticulously detail the unique demands of your large scale cutting or drilling process. Our team of engineers develops CAD schematics to pre-plan each cut and direct the work on-site in a specific order. This minimizes time and expense while maximizing efficiency and safety.

The diamond-wire cutting system is the key to the process of cutting heavy, concrete structures.. Comprised of a modular, mobile saw and diamond wire, the system is powered by two hydraulic motors. The saw can be broken down into components for a variety of applications. Standard fasteners and 2-inch schedule 80 tubing generate infinite machine position configurations to make a variety of cuts including flush to a floor, parallel to an adjacent wall or at an angle.

The primary hydraulic motor with direct mounted wire saw wheel moves along a track guided by a hydraulic-driven rackand-pinion drive. Both motors allow cutting wire as long as 100 meters to move in either direction at variable speeds. The wire is guided via two different sizes of transition brackets and pulleys that re-orient the wire from one plane to another, accommodating different cutting angles.

When powered by one of Cutting Edge Services’ 50 horsepower power units, the diamond wire cuts cross-sectional areas at a rate of 1–3 square meters per hour. These power sources produce high-flow hydraulic power for both drive motors. Two bi-directional valves yield easy, single handle operation. Users guide main drive speed and direction—both clockwise and counter-clockwise—and set the speed and direction of the rack drive’s stroke via these controls.

To filter out heavy solids, we’ve designed a proprietary water-slurry recycling filtration system with upper and lower drums connected to an air-operated diaphragm pump. Particles as large as 100 microns and as small as 5 microns are removed, and the water is returned to the cutting operation for reuse.

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